Close your eyes and think of a patch. What comes to mind? Are you thinking of a heavy stitched round patch that you would sew on? Most of us have one idea when it comes to patches but there are many options in the market. Each patch variation has their own special attributes and preferred applications making your decorated item unique and customizable. Silverscreen’s recent partnership with World Emblem has given us direct access to 9 different patch types: Embroidered, 3D Embroidered, Print Stitch, Sublimated, PVC, Leather, Chenille, Woven, and Flexbroidery.

So what is the most popular patch type? Woven patches are the most popular patch type we see on orders entering production. Why? Intricate digital designs are sometimes difficult to transfer to a physical patch. Woven patches are the solution for this. The weaving process of the threads creates your elaborate design without losing the fine details of your logo. The intertwined threads eliminate bulky patches and produce a flat, slim final product. Even simple text designs work great for woven patches. This patch type provides an authentic look with a modern feel. Woven patches work great on wearable garments like t-shirts, headwear, jeans, brand tags, and backpacks.

Woven patches can be produced with a minimum of 2 colors and maximum of up to 12 colors, meaning almost any logo can be designed with extreme detail. There are 79 woven thread color options to choose from, so you’ll be sure to find a match for your preferred PMS color. Big or small, woven patches can be created at a minimum size of 1.5”w x 1.5”h and a maximum size of 7.48”w x 7.48”h. There is a minimum order quantity of 50 patches, so creating a bulk order is where you see the best value! Multiple border and backing options are available for woven patches. A merrow, overlock, or no border are all options to customize your patch. Two backing types, low melt heat seal and pressure sensitive are available for selection.
For all patch types, we highly recommend using a low melt heat seal backing. Using a Hotronix Heat Press, we can melt the glue of the patch deep within the threads of the garment to adhere the patch. You would need Superman strength to remove the patch from your garment with this application method!
Are you wondering if woven patches are the right choice for your art and project? Send your art and order information to our quotes team and we can help with patch proofing and pricing.
